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Wind Turbine Testing Rig

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DESIGN WORKS

Friday, September 25, 2020

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Wind Turbine Testing Rig

In developing our technology of the Aeroflexible Surface further we decided to introduce the technology in the Wind Energy field at first. It turned out that there are currently the best market indicators and the biggest potential markets. We have low regulations and other conditions making it to a businesss environment with low market entry barriers. Therefore we currently develop a brand named AF-AX wich will in order once become an own company when all things are set. Feel free to browse to the brand's site.

So Far when developing the aeroflexible surface we need to provide clear evidence that the principle is working not only on small model planes but can be upscaled to bigger applications such as wind energy aso. Further the principle has to outperform classical rotor blade designs in that way, that a solid business model can be build upon.

Under this motto we participated several business plan competitions such as the "münchner Businessplan Wettbewerb" to get a profound feedback on our model.

To reach the technical performance needed and to make certain developments to gradually adapt and improve our surface, we built a mobile testing station to test our wind turbine perfomance with our blade technology. The reason building a mobile testing station was simply costs. It's by this way much cheaper to make measurements on certain windspeeds than going into a wind tunnel big enough to contain a windturbine with 3m span.

Construction:

The idea was to create a rig which can carry a wind Turbine of 2.5 kW, so we created plans within Rhino. Based on the construction Plans we gathered offers from several Metal construction companies. Finally we decided to build the base by ourselves with wood. Only the pole in the middle was manufactured from iron. This was our luck. Because it turned out that constructing the base with wood made it much easier to later add on other extensions for our inverter module and electric loads.

Aufbauplan 3m5Lo xs Testanlage v01 07 persp 03 xs

Electric Wiring

Getting an Wind Turbine to work is not that simple. Usually an inverter regulates the current according to the revolving speed based on a programmed curve. In combination with the voltage that comes from the Generator it represents the Power generated from the turbine and usually fed in to the local power grid. In our case we have an exception because our inverter is not connected to power grid. In that case most inverters refuse to work. So we had to find an inverter which is able to operate in that mode. Finally we found the inverter Aeocon 4000 which was also recommended by the manufacturer of our wind turbine for our purpose. Due the generated power couldn't be used by a local grid we attached a load which was burning the generated power into heat. The inverter also had a certain connection for the excessive power to connect a separate load.

MPP s Inselsystem Fake en s 

After setting up the cable connection our inverter was ready to record power outputs.When running our tests driving the turbine around we tried to hold certain speeds to gain one measurement point. The more constant we could hold the speed the better our measurement point became resulting in low standard deviations (left image below). After the tests with our first rotor-blade prototype we gained a power curve which was rather dissappointing (right image below, blue curve). The surface construction could not resist the strong forces occured and was destroyed very fast due underestimated centrifugal forces. Our next generation surface did cope much better with the centrifugal forces. So it behaved also with the power curve which was almost reaching the orginal configuration. But still wie didn't see the effects we wanted to see. Another modification of the surface now brought us a satisfying result with astonishingly high outputs. So good that we have now a certain explaination Problem to not become unserious. The next big task awaits us: We now have to find out if these values are really correct and measured properly. A comparison with orginal rotor blades so far showed that our rotor blade prototype supersedes at least the orginal. Other absolute references have to be determined exactly with more precise instruments or a better testing environment.

MPP u0 10ms s Comparison123 Konrad v02 en s 

A recent repeating of the testing with the latest prototype generation couldn't so far clarify the question due bad weather conditions. Thus have to measure Further to finally gain serious results.

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GET SOCIAL WITH US

 

CONTACT DETAILS


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felixschaller.com
Bergstr 8
85567 Grafing
+49-8092-2302-856
Email: This email address is being protected from spambots. You need JavaScript enabled to view it.
Skype: ftc-creative


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Münchner Merkur

Schaller's technology can not only applied on wings of future aircrafts but also increase the power outout of wind turbines. with bionic propellers from less wind more electrical energy can be obtained.

Münchner Merkur
( Newspaper )

Mario Bicher

To change the perspective and to break out of the familiar, that's what also Felix Schaller feels obliged. For his work and reflections on Bionic Wing Construction he received the Querdenker Award in November 2012

Mario Bicher
( Editor in chief / Modell-Aviator )

Saschka Unseld


Top qualities: Personable, On Time, High Integrity

Saschka Unseld
( Artist, Pixar Studios )

Michael Banks

I would highly recommend Felix to any potential employer as he not only holds a vast array of skills and talent in relation to 3D but works well within a team environment. I found him easy to get along with, which was echoed through his immediate peers working at the time on the Odd Socks project.

Michael Banks
( Asset Mgr. - Photonvfx.com )

Nir Loewenberg

I worked with Felix on several commercial projects at suedlich-t. Felix has very good lighting and shading skills but also good rigging skills. It was easy to get along with him, on a personal and professional level.

Nir Loewenberg
( 3d Digital Artist / Südlich-t )


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